Transformer lamination manufacturer factory today
Cut to length production line manufacturer factory by canwindg.com: What causes the transformer to make abnormal noise? Impurities or gases in the oil: Impurities or gases in the oil inside the transformer may cause unstable oil flow or air oscillations, resulting in abnormal noise. Mechanical failure: Mechanical failures inside the transformer, such as equipment failures such as transformer cooling fans or pumps, may cause abnormal sounds. Loose or leaky pipes: Loose or leaky pipes inside the transformer can cause air oscillations or unstable gas flow, which can produce unusual noises. External environmental factors: Factors such as excessive temperature of the transformer operating environment or noise interference may also cause abnormal sounds. Therefore, if the transformer makes abnormal noise, it is necessary to check and repair the transformer in time. The specific maintenance method needs to be selected according to the cause of the abnormal sound and the specific situation in order to restore the normal operation and stability of the transformer. At the same time, during the installation, operation and maintenance of the transformer, attention should be paid to environmental temperature, humidity, noise and other factors to avoid adverse effects on the transformer. Read extra details on slitting line machine.
Adopt energy-saving measures: During the operation of the transformer, energy-saving measures can be adopted, such as adopting a high-efficiency cooling system, reducing the load rate of the transformer, optimizing the operation scheduling of the transformer, etc., to reduce energy loss and improve efficiency. Regular maintenance and overhaul: Regular maintenance and overhaul of transformers can maintain the normal operation and stability of transformers, thereby reducing energy loss and improving performance. Choose the appropriate transformer connection method: Different connection methods of the transformer will also affect the performance of the transformer. When choosing a transformer connection method, the optimal connection method can be selected according to actual needs and load characteristics to improve efficiency. To sum up, improving transformer efficiency can be achieved by optimizing design, selecting high-quality materials, adopting energy-saving measures, regular maintenance and overhaul, and selecting appropriate connection methods. In practical applications, various factors need to be considered comprehensively to select the most suitable method for improving performance.
Transformer application of aluminum foil to make dry type transformer has small volume, light weight, good insulation performance, flame retardant, no pollution, little partial discharge, moisture proof, stable and reliable operation, low noise, low maintenance cost advantages, in the high-rise building, underground facilities, business center, residential, hotels and humid coastal areas and other applications.Want to konw composition of aluminum foil, please contact Canwin, one of the best copper foil suppliers & manufacturers in China, specialized in aluminium copper foil and transformer copper foil for over 20 years. With the rapid development of laser machines technology and equipment, it is more and more widely used in various fields. At present, most hardware products still use argon arc welding and other welding methods in production and processing.
Oil immersed transformers are the most commonly used equipment mainly because of their simple structure and reliable operation. It has faster heat dissipation, uniform conduction, and better insulation performance than the dry-type transformer.Oil transformers are used in power distribution or electrical substations. Their transformer core and coils are immersed in oil, which cools and insulates. Oil circulates through ducts in the coil and around the coil and core assembly, moved by convection.
A transformer coil winding machine is an intricate piece of machinery with an essential role in the manufacturing of transformers, combining modern technology and meticulousness to create high-quality products efficiently. The process starts with the feeding of copper wire into the machine, which passes through a line-up of calibrations guides and tensioners designed to secure alignment and prevent damage. An automated system then causes rotation, gradually looping copper wire around the transformer coil. A computerized system oversees variables such as speed, pitch control, layer count and insulation thickness for consistent turns. Moreover, for distinct transformer models or designs, these machines can be fitted with extra features such as automatic lead cutting and tapping mechanisms for increased versatility and productivity.
Independently developed a series of high -speed cut to length line which up to 128 pcs/mins, which increased the cutting speed 2-3 times Independently developed the bridge automatic cutting and automatic lamination cut to length line, which can realize 20 large transformer core column level for automatic lamination, this project has won the record and nomination of Guangdong major research and development projects; Participated in the application and filing of the major science and technology special project of intelligent robot and equipment manufacturing”in the research and development plan of key fields in Guangdong province in 2018-2019. The company has been constantly extending the innovation chain around the guiding ideology of industrial chain deploy innovation chain.
CANWIN AUTOMATICEQUIPMENT CO.,LTD is a global leading foil winding machine supplier & manufacturer with over 20 years of experiences.Ribbon foil winding machine has unique appearance, convenient operation, intuitive data display, high degree of automation, and is well received by users. This foil winding machine is widely used in oil-immersed transformer, dry transformer, special transformer and reactor production required. Foil coils are of different thicknesses copper or aluminum foil as a conductor, with wide ribbon insulation material as the insulation between layers, with narrow ribbon insulation material as the end insulation, completed winding one time, forming a coil. The inner and outer leads of the coil are welded and wrapped up at the same time.
The manufacturing technology and product quality of electrical steel plate is one of the important signs to measure the development level of special steel production and science and technology in a country. At present, the quantity, quality and specification of cold rolled electrical steel in China cannot meet the needs of energy (power) industry development, and there is a big gap between China and Japan in terms of production technology, equipment, management and scientific research.Canwin is one of the most professional silicon steel sheet suppliers in China, which has been specialized in silicon steel manufacturing for over 20 years.Contact us, we are the best choice. Read additional info on https://www.canwindg.com/
With the development of the times, people’s demand for power supply and the reliability of power supply are increasingly high, so the smart grid has emerged accordingly.In the power system, the core and hub of the substation is the transformer.The function of the transformer is mainly to distribute and convert electric energy. The normal operation of the transformer directly affects the normal function of the substation.The intelligent operation of the transformer mainly involves the protection and status monitoring of the transformer, so as to achieve real-time monitoring of the transformer and ultimately ensure the safety and reliability of power supply.
Impedance voltage (%): Short-circuit the secondary winding of the transformer and slowly increase the voltage on the primary winding. When the short-circuit current of the secondary winding equals the rated value, the voltage applied on the primary side is the impedance voltage. It is usually expressed as a percentage of the rated voltage. Phase number and frequency: Three-phase is represented by S, and single-phase is represented by D. The frequency f of China’s national standard is 50Hz.There are countries abroad with 60Hz (such as the United States).I. Temperature rise and cooling: The difference between the temperature of the transformer winding or upper oil layer and the temperature of the surrounding environment is called the temperature rise of the winding or upper oil layer. The limit value of the temperature rise of the oil-immersed transformer winding is 65K, and the temperature rise of the oil surface is 55K.There are also various cooling methods: oil-immersed self-cooling, forced air cooling, water cooling, tube type, sheet type, etc.
Poor power quality can severely impact the performance of transformer equipment, leading to a variety of negative outcomes. These consequences not only affect the operational efficiency of the equipment but also pose significant economic concerns. One of the primary damages caused by poor PQ is the deterioration of the transformer’s health. Poor PQ, characterized by factors like voltage sags, swells, harmonics, and transients, can cause excessive heating in transformers. This undue heat can degrade the insulation material used in transformers, subsequently reducing their lifespan and potentially leading to catastrophic failures. Therefore, poor power quality can lead to considerable damage to transformer equipment, resulting in economic losses, reduced energy efficiency, and decreased productivity. Therefore, maintaining high power quality is crucial for the optimal performance of transformer equipment and overall operational efficiency.
